Aluminum
Cases
Packaging Strategies delivers aluminum case solutions matched to your exact application. From initial application review through first article sampling and compliance documentation, we guide you to the right solution.
When Is Aluminum the Right Case Material?
High-strength aluminum delivers an exceptional strength-to-weight ratio, corrosion resistance, and structural integrity. Aluminum construction allows for exacting dimensions, airtight and watertight sealing, heavy load capacity, and RFI/EMI shielding for programs that require protection from electromagnetic interference. When the mission profile demands it, aluminum meets the requirement.
How We Work With You
Application Review
We start by understanding what your equipment needs to do — operating environment, handling conditions, compliance requirements, and volume. That informs whether an aluminum solution is right, and whether we're modifying an existing platform or engineering from scratch.
Custom Fabrication
We fabricate foam inserts for aluminum cases in-house to your exact specifications — including airtight sealing, integrated hardware, RFI/EMI shielding, and any program-specific structural requirements.
First Article Sampling
Producing and delivering a first article for your review and approval before full production begins, confirming fit, function, and environmental performance with your actual hardware.
Testing & Delivery
Conducting compliance documentation, traceability, and final validation to meet MIL-STD, DFARS, or ITAR requirements before on-time delivery.
Industries Where Aluminum
Cases Are the Right Solution
Military, Defense & Security
Built to withstand field deployment conditions — extreme temperatures, rough handling, and heavy loads.
Aerospace & Government Agencies
Precision-fabricated cases that meet the structural and environmental demands of aerospace programs and sensitive government equipment.
Industrial & Commercial Applications
Heavy-duty protection for field equipment that operates in corrosive, high-temperature, or electromagnetically challenging environments.
Medical
Durable, corrosion-resistant cases that protect high-value instrumentation and maintain professional presentation across repeated transport and deployment cycles.
Why Choose Packaging Strategies for Custom Aluminum Cases
Built for Your Program, Not the Catalog
Whether Packaging Strategies is building an aluminum case from the ground up or customizing an existing shell with integrated hardware, custom foam, or added features, every solution is tailored to your specific requirements.
RFI/EMI Shielding Capability
Aluminum's natural electromagnetic properties make it the material of choice when programs require protection from radio frequency or electromagnetic interference. We engineer shielding into the case design from the start.
ISO 9001:2015 Certified
We are ISO 9001:2015 certified, meeting the supplier qualification requirements that government and defense procurement teams commonly require.
Made in the USA
Case engineering, custom foam fabrication, and integration all take place at our facility — giving your program domestic supply chain accountability, shorter lead times, and none of the uncertainty that comes with international sourcing.
